357217bd 357217bd

6.6.3. Removal and installation of system of production of the fulfilled gases

At 6-cylinder engines system of production of the fulfilled gases double, with double sections. However an order of works same, as well as on usual system. For replacement of separate knots and details follow indications of appropriate sections. Take care of acquisition of new details of fastening, and also of a stock of rubber suspension brackets and laying. At installation of knots of system pay attention to density of connections.

SEQUENCE OF WORKS
Removal
1. Lift the car and reliably put on support.
2. Moisten bolts and nuts of system of release with special means for removal of a rust.
3. Remove from below a casing of the engine and transmission.
4. Disconnect the contact socket of the sensor of concentration of oxygen.
5. Disconnect a reception pipe from a final collector.

       NOTE
Ask the assistant that he supported system of release.


Fig. 5.56. Removal of system of production of the fulfilled gases: 1 – nut


Turn off nuts of 1 (fig. 5.56) of a forward arm of fastening of an exhaust pipe and remove a carving plate.
6. Remove rubber details of a suspension bracket and lower system of release assembled on a floor.
Installation
7. Check technical condition of all details of system of release.
8. Clear connections of corrosion and a deposit.

       PREVENTION
Establish only new consolidations, bolts, nuts. For simplification of removal of system grease fastening details with copper LIQUI MOLI LM0-508-ASC paste. Do not allow hit of paste in a reception pipe before catalytic converter.

9. Install system of release on the car and fix by nuts (without tightening) a flange of a reception pipe to a final collector.
10. Connect system of release to a body rubber details of a suspension bracket. The distance of details of system of release from details of a body has to be within 25 mm.

Fig. 5.57. Fastening of system of production of the fulfilled gases to an arm: 1 – nut


11. Establish a carving plate of a reception pipe and wrap new nuts of 1 (fig. 5.57) of fastening to an arm the moment of 20 N · m.
Connect the contact socket of the sensor of concentration of oxygen.
12. Establish the lower board of a motor compartment.
13. Launch the engine and check system of production of the fulfilled gases for tightness.

       PREVENTION
Utilization of catalytic converter
The catalytic converters which served the term contain precious metals which can be used further. Services of the Mercedes-Benz service accept the fulfilled catalytic converters in exchange for new with surcharge.

       PREVENTION
It is not allowed to open the case of catalytic converter of the catalyst as inside highly toxic substances contain.